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Potential Applications of Additive Manufacturing in Intervertebral Disc Replacement Using Gyroid Structures with Various TPU Filaments
Leandro Hippel
,Jan Mussler
,Dirk Velten
,Bernd Rolauffs
,Hagen Schmal
,Michael Seidenstuecker
Background Disc degeneration is an increasingly common problem in modern society and is often a precursor to a herniated disc. Contributing factors include physical exertion, overuse, the natural aging process, and disease and injury. Over time, the fibrous ring of the disc develops cracks and small tears, allowing fluid from the nucleus pulposum to escape. As a result, the ability of the disc to absorb shock decreases, potentially leading to a bulging or herniated disc. In this work, previously initiated investigations are extended, and additional thermoplastic polyurethane (TPU) filaments are examined with respect to their suitability for additive manufacturing as potential disc replacement materials. Materials & Methods To remain comparable, the additive manufacturing in this work is also carried out with Fused Deposition Modeling (FDM) 3D printers and as a Ø50 mm x 10mm disc. The Gyroid was varied from 10 mm³ for the coarsest structure to 4 mm³ for the finest structure. The wall thickness of the Gyroid was also varied from 0.5 to 1.0 mm, as were the outer walls of the disc, whose wall thickness was varied from 0.4 to 0.8 mm. Four different TPU filaments (Extrudr FlexSemiSoft, GEEETECH TPU, SUNLU TPU and OVERTURE TPU) were used. This resulted in 36 different settings per filament. The 3D printed discs were analyzed using an Olympus SZ61 stereomicroscope. A tensile test according to DIN EN ISO 527-1 was performed on the 3D printed samples 5A. The aim was to investigate the difference between the different TPU filaments. To test the mechanical properties of the 3D printed discs, a uniaxial compression test was performed with at least three samples of each setting. The body was compressed to 50% of its total height and the force required was recorded as a force-deformation curve. To be comparable to a previous project, a maximum force of 4000–7500 N was used. Results Of the 36 different discs tested for each filament, only a maximum of three were within the target range of maximum force. Microscopy revealed that all wall thicknesses were within the target range with only minor variations. The tensile strengths of Geetech, SunLu, and SemiSoft were not significantly different and were in a similar range of 10-11 MPa, with Overture deviating significantly at 9 MPa. The tensile moduli exhibited a comparable distribution: 25-30 MPa for Geetech, SunLu, and SemiSoft, and 17.5 MPa for Overture. Conclusion For all of the filaments tested, it was possible to additively produce suitable discs that were within the specified range of 4000-7500 N at 50% compression. This would ensure that these discs would withstand the stresses they would be subjected to in a potential human disc replacement application. Thus, we were able to confirm the suitability of these four filaments, as well as the Gyroid structures, for use as a disc replacement.
Background Disc degeneration is an increasingly common problem in modern society and is often a precursor to a herniated disc. Contributing factors include physical exertion, overuse, the natural aging process, and disease and injury. Over time, the fibrous ring of the disc develops cracks and small tears, allowing fluid from the nucleus pulposum to escape. As a result, the ability of the disc to absorb shock decreases, potentially leading to a bulging or herniated disc. In this work, previously initiated investigations are extended, and additional thermoplastic polyurethane (TPU) filaments are examined with respect to their suitability for additive manufacturing as potential disc replacement materials. Materials & Methods To remain comparable, the additive manufacturing in this work is also carried out with Fused Deposition Modeling (FDM) 3D printers and as a Ø50 mm x 10mm disc. The Gyroid was varied from 10 mm³ for the coarsest structure to 4 mm³ for the finest structure. The wall thickness of the Gyroid was also varied from 0.5 to 1.0 mm, as were the outer walls of the disc, whose wall thickness was varied from 0.4 to 0.8 mm. Four different TPU filaments (Extrudr FlexSemiSoft, GEEETECH TPU, SUNLU TPU and OVERTURE TPU) were used. This resulted in 36 different settings per filament. The 3D printed discs were analyzed using an Olympus SZ61 stereomicroscope. A tensile test according to DIN EN ISO 527-1 was performed on the 3D printed samples 5A. The aim was to investigate the difference between the different TPU filaments. To test the mechanical properties of the 3D printed discs, a uniaxial compression test was performed with at least three samples of each setting. The body was compressed to 50% of its total height and the force required was recorded as a force-deformation curve. To be comparable to a previous project, a maximum force of 4000–7500 N was used. Results Of the 36 different discs tested for each filament, only a maximum of three were within the target range of maximum force. Microscopy revealed that all wall thicknesses were within the target range with only minor variations. The tensile strengths of Geetech, SunLu, and SemiSoft were not significantly different and were in a similar range of 10-11 MPa, with Overture deviating significantly at 9 MPa. The tensile moduli exhibited a comparable distribution: 25-30 MPa for Geetech, SunLu, and SemiSoft, and 17.5 MPa for Overture. Conclusion For all of the filaments tested, it was possible to additively produce suitable discs that were within the specified range of 4000-7500 N at 50% compression. This would ensure that these discs would withstand the stresses they would be subjected to in a potential human disc replacement application. Thus, we were able to confirm the suitability of these four filaments, as well as the Gyroid structures, for use as a disc replacement.
Posted: 10 December 2025
Sensing Cognitive Responses Through a Non-Invasive Brain-Computer Interface
Hristo Ivanov Hristov
,Zlatogor Minchev
,Mitko Shoshev
,Irina Angelova Kancheva
,Veneta Koleva
,Teodor Vakarelsky
,Kalin Dimitrov
,Dimiter Prodanov
The main objective of this study is to investigate the influence of cognitive stress (mental workload) on some physiological parameters and reactions of a set of experimental subjects. The aim is to check whether these indicators, observed simultaneously, can distinguish the state of rest from the state of mental tension and whether they can distinguish tasks of different difficulty. An assessment of the state of rest in the study protocol is also performed. The experiments implemented a multimodal, non-invasive BCI for tracking physiological responses during cognitive task performance. Five parallel measured parameters are used: electroencephalography (EEG), heart rate (HR), galvanic skin response (GSR), facial surface temperature, and oxygen saturation (SpO₂). The results show that HR is a fast and reliable marker for detecting psychological load, the normalized phase GSR is good for detecting higher loads, EEG α/θ can be used for central validation, facial temperature is shown to be a slowly changing but reliable context indicator and SpO₂ preservation can be used as a measure of stability.
The main objective of this study is to investigate the influence of cognitive stress (mental workload) on some physiological parameters and reactions of a set of experimental subjects. The aim is to check whether these indicators, observed simultaneously, can distinguish the state of rest from the state of mental tension and whether they can distinguish tasks of different difficulty. An assessment of the state of rest in the study protocol is also performed. The experiments implemented a multimodal, non-invasive BCI for tracking physiological responses during cognitive task performance. Five parallel measured parameters are used: electroencephalography (EEG), heart rate (HR), galvanic skin response (GSR), facial surface temperature, and oxygen saturation (SpO₂). The results show that HR is a fast and reliable marker for detecting psychological load, the normalized phase GSR is good for detecting higher loads, EEG α/θ can be used for central validation, facial temperature is shown to be a slowly changing but reliable context indicator and SpO₂ preservation can be used as a measure of stability.
Posted: 10 December 2025
Comparison of Foot-Response Reaction Time Between Younger and Older Adults Using the Foot PVT
Yutaka Yoshida
,Kiyoko Yokoyama
Posted: 05 December 2025
Advances in the Measurement and Interpretation of Intervertebral Motion in the Lumbar Spine: A Scoping Review
Alan Breen
,Alexander Breen
,Jonathan Branney
,Alister du Rose
,Mehdi Nematimoez
Posted: 25 November 2025
Augmented Reality Surgical Guidance System with Adaptive Depth-Based Registration Algorithms
James R. Whitmore
,Sophie L. Bennett
,Thomas K. Hughes
,Amelia J. Clarke
,Charlotte M. Foster
Posted: 25 November 2025
Smart Digital Environments for Monitoring Precision Medical Interventions and Wearable Therapeutic Strategies
Adel Razek
,Lionel Pichon
Posted: 24 November 2025
Proposal and Prototype of a GUI-Based Algorithm for ECG R-Wave Correction and Immediate R-R Interval Updating
Yutaka Yoshida
,Kiyoko Yokoyama
Posted: 24 November 2025
The Neuromorphic Conductor: A Speculative Framework for Brain-Chip Interfaces to Restore Bodily Function
Anand Rawat
,Anamika Yadav
Posted: 20 November 2025
Motion Patterns Recognition Based on Surface Electromyography Data and Machine Learning Classifiers: Preliminary Study
Katarzyna Pytka
,Natalia Szarwińska
,Wiktoria Wojnicz
,Marek Chodnicki
,Wiktor Sieklicki
Posted: 19 November 2025
T-GARNet: A Transformer and Multi-Scale Gaussian Kernel Connectivity Network with Alpha-Rényi Regularization for EEG-Based ADHD Detection
Danna Valentina Salazar-Dubois
,Andrés Marino Álvarez-Meza
,German Castellanos-Dominguez
Posted: 18 November 2025
Spectrogram Contrast Enhancement Improves EEG Signal-Based Emotional Classification
Fahad Layth Malallah
,Kamran Iqbal
Posted: 17 November 2025
Modeling of Consolidated Bioprocessing for Bioproduction—A Comprehensive Review
Mark Korang Yeboah
,Dirk Söffker
Posted: 14 November 2025
Enhancing PEEK Surface Bioactivity Through Phosphate and Calcium Functionalization
Lillian Vianey Tapia-Lopez
,Antonia Luna-Velasco
,Carlos Alberto Martínez-Pérez
,Simón Yobanny Reyes-López
,Javier Servando Castro-Carmona
Posted: 12 November 2025
Automatic (Re)Calibration Of Water Resource Recovery Facility Models To Ensure Continuous Model Performance
Cristian Gomez
,Saba Daneshgar
,Kimberly Solon
,Sina Borzooei
,Ingmar Nopens
,Elena Torfs
Posted: 12 November 2025
Comparative Cost Analysis of Robotic Surgical Platforms: A Cost-Minimization and Break-Even Analysis
Paola Picozzi
,Umberto Nocco
,Chiara Labate
,Federica Silvi
,Greta Puleo
,Isabella Gambini
,Veronica Cimolin
Posted: 07 November 2025
Design Implications of Headspace Ratio VHS/Vtot on Pressure Stability, Gas Composition and Methane Productivity in Batch Anaerobic Digesters
Orlando Meneses Quelal
Posted: 07 November 2025
Cryoelectrospun Elastin-Alginate Scaffolds Support In Vitro 3D Epithelial-Stromal Cocultures for Salivary Tissue Engineering
Pujhitha Ramesh
,James Castracane
,Melinda Larsen
,Deirdre A. Nelson
,Susan T. Sharfstein
,Yubing Xie
Bioengineered functional salivary tissues can advance regenerative therapies, preclinical drug testing, and fundamental understanding of salivary gland dysfunction. Current salivary tissue models are typically Matrigel-based, hydrogel-based or scaffold-free organoid systems, with limited physiological relevance or mimicry of cell-cell and cell-extracellular matrix (ECM) interactions. We previously developed elastin-alginate cryoelectrospun scaffolds (CES) that resemble the topography and viscoelastic properties of healthy salivary ECM, and validated their potential for stromal cell culture, delivery, and in vitro fibrosis modeling. Here, we evaluated the utility of CES to support 3D cocultures of salivary gland epithelial and mesenchymal cells in vitro. We compared CES with honeycomb-like topography (CES-H) to densely packed electrospun nanofibers (NF) and CES with fibrous topography (CES-F) for their ability to support SIMS epithelial cell attachment, morphology, 3D clustering, phenotype and organization into distinct clusters when cocultured with stromal cells. Both CES-F and CES-H supported epithelial cell attachment and clustering; in particular, CES-H most effectively supported the self-organization of epithelial and stromal cells into distinct 3D clusters resembling the structure of native salivary tissue. Stromal cells were essential for maintaining the phenotype of epithelial cells cultured on CES-H, laying the foundation for development of in vitro tissue models.
Bioengineered functional salivary tissues can advance regenerative therapies, preclinical drug testing, and fundamental understanding of salivary gland dysfunction. Current salivary tissue models are typically Matrigel-based, hydrogel-based or scaffold-free organoid systems, with limited physiological relevance or mimicry of cell-cell and cell-extracellular matrix (ECM) interactions. We previously developed elastin-alginate cryoelectrospun scaffolds (CES) that resemble the topography and viscoelastic properties of healthy salivary ECM, and validated their potential for stromal cell culture, delivery, and in vitro fibrosis modeling. Here, we evaluated the utility of CES to support 3D cocultures of salivary gland epithelial and mesenchymal cells in vitro. We compared CES with honeycomb-like topography (CES-H) to densely packed electrospun nanofibers (NF) and CES with fibrous topography (CES-F) for their ability to support SIMS epithelial cell attachment, morphology, 3D clustering, phenotype and organization into distinct clusters when cocultured with stromal cells. Both CES-F and CES-H supported epithelial cell attachment and clustering; in particular, CES-H most effectively supported the self-organization of epithelial and stromal cells into distinct 3D clusters resembling the structure of native salivary tissue. Stromal cells were essential for maintaining the phenotype of epithelial cells cultured on CES-H, laying the foundation for development of in vitro tissue models.
Posted: 06 November 2025
Integrating Polymeric 3D-Printed Microneedles with Wearable Devices: Toward Smart and Personalized Healthcare Solutions
Mahmood Razzaghi
Posted: 06 November 2025
Cell Biophysics—Physiological Contexts, from Organism to Cell, In Vivo to In Silico Models: One Collaboratory’s Perspective
Melissa L. Knothe Tate
Posted: 06 November 2025
Approaches and Issues Regarding a Child Body Center of Mass Behavior in an Exoskeleton Design
Cristian Copilusi
,Sorin Dumitru
,Ionut Geonea
,Slavi Lyubomirov
,Cristian Mic
Posted: 05 November 2025
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